Sandwich Panels Installation
What Are Sandwich Panels?
Sandwich panels are multi-layered construction panels used for roofs and walls. They are lightweight and easy to install, making them an ideal choice for industrial buildings, warehouses, hangars, and commercial facilities. They provide an innovative solution that offers excellent thermal and acoustic insulation while maintaining a modern and aesthetic appearance.
Components of Sandwich Panels
- Outer Layer:
- Usually made of galvanized steel or aluminum, with a coating resistant to weather and corrosion.
- Provides protection against water, dust, and rust.
- Middle Layer (Insulation Material):
- Polyurethane (PU): Excellent thermal insulation.
- Polystyrene (EPS): Lightweight and economical insulation.
- Rockwool: Fire-resistant and provides thermal and acoustic insulation.
- Inner Layer:
- Made of the same materials as the outer layer or lightweight materials, serving to protect the insulation layer.
Types of Sandwich Panels
- Wall Panels:
- Used for wall cladding, providing excellent insulation and high durability.
- Roof Panels:
- Designed to withstand heavy loads and provide protection against water leakage.
- Fire-Resistant Panels:
- Contain insulating materials like rockwool, designed to withstand high temperatures.
- Cold Room Insulated Panels:
- Used in refrigeration and freezing rooms to provide maximum thermal insulation.
Features of Sandwich Panels
- Lightweight:
- Facilitates transportation and installation while reducing structural loads.
- Thermal and Acoustic Insulation:
- Maintains optimal temperatures and reduces noise levels.
- Weather Resistance:
- Resists rain, humidity, corrosion, and sunlight.
- Fire Resistance:
- Rockwool-based panels offer excellent fire protection.
- Design Versatility:
- Available in various colors and shapes to suit all needs.
- Quick Installation:
- Reduces construction time compared to traditional building materials.
Applications of Sandwich Panels
- Warehouses and hangars.
- Industrial buildings.
- Refrigeration and freezing rooms.
- Commercial buildings.
- Temporary schools and hospitals.
Why Choose Sandwich Panels?
Sandwich panels provide an innovative and efficient solution that combines performance, durability, and aesthetics, making them the ideal choice for any construction project requiring high quality and rapid execution.
Installation of Sandwich Panels
Sandwich panels are among the best solutions for fast construction and thermal insulation. These panels are installed carefully to ensure their durability and efficiency. Here are the details of the installation steps and methods:
Sandwich panels are one of the best solutions for quick construction and thermal insulation. These panels are carefully installed to ensure their durability and efficiency. Below are the detailed steps and methods of installation:
- Installation of Roof and Wall Panels at the Eave:
- The roof panel is fixed to the wall panel using special gutters (Eave Gutter) for water drainage.
- Eave trim is used to secure the edges (Eave Trim).
- Installation of Panels at the Gable:
- Gable angles (Gable Angle) are used with self-tapping screws to ensure stability.
- The roof panel is firmly attached to the side and gable supports (Purlins).
- Installation of Panels at the End Lap:
- Panels are secured along the overlap using mastic tape to prevent leakage.
- Roof purlins are used to ensure stability.
- Installation of Panels at the Ridge:
- A ridge cap (Ridge Cap) is used with fasteners to protect the top section from water leakage.
- Foam closures (Foam Closure) are added to ensure a tight seal.
- Installation of Wall Panels Above the Blockwall:
- Wall panels are secured using fasteners and horizontal supports (Girt).
- A drip trim (Drip Trim) is added to prevent water seepage into the foundation.
- Installation of Wall Panels at the Finished Floor Level:
- The wall panel is attached to a base angle (Base Angle) fixed with masonry nails (Masonry Nail).
- Appropriate finishing is added between the floor panel and the final floor level.
Advantages:
- Ease of Installation: Simple steps that save time and effort.
- Insulation Efficiency: Sandwich panels provide high levels of thermal and acoustic insulation.
- Flexibility: Suitable for various applications such as warehouses, industrial buildings, and commercial facilities.